COMPONENTS
REPLACEMENT
1. DISCONNECT REAR PROPELLER SHAFT
(a) Place matchmarks on the propeller shaft and companion flange.
(b) Remove the 4 nuts, bolts, washers and disconnect the propeller shaft.
(c) Support the propeller shaft securely.
2. DRAIN HYPOID GEAR OIL
3. REMOVE COMPANION FLANGE
(a) Using a chisel and hammer, unstake the nut.
(b) Using SST to hold the flange, remove the nut.
SST 09330-00021
(c) Using SST, remove the companion flange.
SST 09950- 30012 (09951- 03010, 09953- 03010, 09954-03010, 09955-03030, 09956-03040)
4. REMOVE OIL SEAL AND OIL SLINGER
(a) Using SST, remove the oil seal.
SST 09308-10010
(b) Remove the oil slinger.
5. REMOVE FRONT BEARING
Using SST, remove the front bearing from the drive pinion.
SST 09556-22010
6. REMOVE BEARING OUTER RACE
Using SST, remove the bearing outer race.
SST 09308-00010
NOTICE: Do not scratch the taper surface of the outer race.
7. REMOVE BEARING SPACER
8. INSTALL NEW BEARING SPACER
9. INSTALL BEARING OUTER RACE
Using SST and a hammer, install the bearing outer race.
SST 09316-6001 1 (09316-00011, 09316-00021)
10. INSTALL FRONT BEARING
11. INSTALL OIL SLINGER AND OIL SEAL
(a) Install the oil slinger.
(b) Coat the hypoid gear oil to a new oil seal periphery.
(c) Using SST and a hammer, install the new oil seal.
SST 09214-7601 1
Oil seal drive in depth: 0.5 mm (0.020 in.)
(d) Coat MP grease to the oil seal lip.
12. INSTALL COMPANION FLANGE
(a) Using SST, install the companion flange on the drive pinion.
SST 09950- 30012 (09951- 03010, 09953- 03010, 09954-03010, 09955-03030, 09956-03040)
(b) Coat the threads of a new companion flange nut with gear oil.
(c) Using SST to hold the flange, install a new nut.
SST 09330-00021
Torque: 245 N·m (2,500 kgf·cm, 181 ft·lbf)
13. ADJUST DRIVE PINION PRELOAD
(SA-107 , SA-127 or SA-150 )
14. STAKE DRIVE PINION NUT
15. CONNECT REAR PROPELLER SHAFT
(a) Align the matchmarks on the propeller shaft and flange.
(b) Install the 4 bolts, washers and nuts.
Torque: 106 N·m (1,080 kgf·cm, 78 ft·lbf)
16. FILL DIFFERENTIAL WITH HYPOID GEAR OIL
Torque: 49 N·m (500 kgf·cm, 36 ft·lbf)
Oil type: w/o LSD: Hypoid gear oil API GL-5 w/ LSD: Hypoid gear oil LSD API GL-5
Recommended oil viscosity: Above -18C (0F) SAE 90 Below -18C (0F) SAE 80W-90 or 80W
Capacity: w/ Diff. Lock: 3.20 liters (3.38 US qts, 2.82 lmp.qts) Others: 3.30 liters (3.49 US qts, 2.90 lmp.qts)